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Feasibility and production costs of composting breeder and pullet litter with eggshell waste

N. P. Kemper^*,1 and H. L. Goodwin, Jr.^*,

^* Department of Agricultural Economics and Agribusiness, University of Arkansas, 217 Agriculture Building, Fayetteville 72701; and Department of Poultry Science and Center of Excellence for Poultry Science, University of Arkansas, POSC O-114, Fayetteville 72701

¹ Corresponding author: nkemper{at}uark.edu

Phosphorus runoff from the land application of poultry litter has become a concern in watersheds in the Ozark Plateau region, prompting local growers to use alternative litter management practices. One option is the export of excess poultry litter from producers in nutrient-surplus watersheds to users located in areas where nutrient loads are not problematic. In 2006, nearly 100,000 tons of broiler and turkey litter was exported by BMPs Inc., a nonprofit corporation providing litter management services. However, breeder hen litter and pullet litter are rarely exported because there are limited outlets for these lower nutrient value litters. Another poultry industry by-product is eggshell waste from egg-breaking operations, most of which is currently landfilled at a cost of $25/ton. Composting was examined as an alternative method to convert litter and eggshell wastes into a marketable soil amendment, making use of the beneficial soil nutrients available in both; 4 blends and 2 production systems were analyzed. Process results indicated that during composting, the observed temperatures of each of the 4 blends were different, but all followed a similar trend throughout the production cycle. Functional group inventory and diversity analysis indicated that all blends fell within optimal ranges of microbial species, except for the ratio of aerobic to anaerobic bacteria; only blend 4 was within the optimal value for this parameter. Diversity values for each blend fell within the moderate diversity range (3 < d < 6.5). Maturity analysis results indicated that no blends were mature at 11 wk (index <50%) and could not safely be used in horticultural applications but could safely be used in field applications. Break-even analyses indicated that compost could be produced at an average cost (across the 4 blends) of $17.48 to $20.09/ton for systems 1 (small-scale) and 2 (large-scale), respectively.

Key Words: composting • breeder and pullet litter management • eggshell waste