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Research Reports |

* University of Maryland Eastern Shore, Department of Agriculture, Princess Anne 21853; and
USDA-ARS, Beltsville, MD 20705
1 Corresponding author: jmharterdennis{at}umes.edu
| SUMMARY |
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Key Words: ammonia emission nitrogen budget broiler ammoniacal nitrogen
| DESCRIPTION OF PROBLEM |
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Ammonia reacts in the atmosphere with different compounds and contributes to the formation of the air pollutant known as particulate matter (PM). Particulate matter refers to small airborne solid particles or liquid droplets: PM with an aerodynamic equivalent diameter of 2.5 µm or less is referred to as PM2.5. The PM2.5 particles can contribute to respiratory diseases in humans (e.g., aggravated asthma, chronic bronchitis) and to the formation of haze-associated reductions in visibility [5, 6].
Ammonia emissions can also increase N deposition into neighboring ecosystems as gaseous NH3 or as ammonium salts formed after the reaction of NH3 with acidic compounds in the atmosphere (oxides of S and N). These depositions can cause acidification of soils, due to the production of acids during the conversion of ammonium to nitrate in the soil. The additional atmospheric N input can also reduce species diversity in native ecosystems [6], and if the NH3 deposition results in excess N inputs, it can contribute to pollution of ground and surface waters with nitrates [7]. The atmospheric aerosols of ammonium salts can be transported over long distances before being deposited [7].
Exposure of poultry to NH3 within the production facility has long been known to have direct negative effects on production. These production impacts include a lowered resistance to infection with Newcastle disease virus [8], decreased growth rate and egg production [9], reduced feed efficiency [10], damage to the respiratory tract [11], and increased incidence of airsacculitis [12].
Loss of NH3 also lowers the fertilizer value of poultry litter. Ammonia emissions not only reduce the N content of the litter but also increase the P to N ratio in litter, causing P to accumulate faster than potential crop uptake in soils where litter is applied at a rate to meet crop N requirements [1, 2, 13].
Another problem with NH3 in the production facility is its effect on animal caretakers. Exposure of workers to NH3 can irritate the respiratory tract and eyes, even at low levels. Donham et al. [14] reported that a significant decrease in pulmonary function of poultry workers can result from exposure to levels of NH3 as low as 12 ppm over a work shift. Because of the many problems associated with NH3, Carlile [15] suggested that 25 ppm NH3 should not be exceeded in poultry houses.
The EPA is currently considering regulations that would restrict the amount and nature of the emissions from animal feeding operations (AFO). Agricultural scientists from the public and private sectors are evaluating air emissions and modifications to animal production techniques that would mitigate the effects of air emissions. Acting jointly, the USDA and EPA appointed a Committee on Air Emissions from AFO to review, evaluate, and make recommendations on methods and future research needed to reduce emissions from AFO. This committee recommended that "Scientifically sound and practical protocols for measuring air concentrations, emission rates, and fates are needed for the various elements (nitrogen, carbon, sulfur), compounds (e.g., ammonia, NH3, CH4, H2S), and particulate matter" [16]. They also recommended that "reliable and accurate calibration standards should be developed, particularly for ammonia" and that NH3 emission measurements be accompanied by traditional N budget measurements [16]. Thus, accurately quantifying NH3 emissions from broilers should ideally include direct NH3 measurements plus an N budget that would include N inputs and N outputs from representative broiler production facilities. Currently, there are inadequate data available on ammoniacal N emissions from broilers. Improved estimates of NH3 emissions would expand our understanding and management of NH3 losses from AFO.
Therefore, the purpose of this research was to prepare the total N budget and measure the total ammoniacal N (TAN =NH3-N +ammonium-N) emissions of commercial broilers raised from 0 to 42 d of age in large negative-pressure ventilated, environmentally controlled chambers on used litter. Results of this study will provide the poultry industry and agricultural scientists with information on the fate and distribution of N during the production of commercial broilers.
| MATERIALS AND METHODS |
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Throughout the 42-d experimental period, feed and water were offered ad libitum. A 4-phase feeding program was used: the birds were fed a commercial starter, grower 1, grower 2, and withdrawal diet from 0 to 19, 20 to 27, 28 to 35, and 36 to 42 d of age, respectively. Feed was analyzed for CP using AOAC procedures as described below and were found to contain 19.8, 19.7, 18.7, and 17.8% CP, respectively.
Litter Preparation
The litter within each chamber consisted of a wood shavings-sawdust base plus the manure from 5 previous flocks. A regular practice in the poultry industry is to reuse litter for several flocks; however, to determine an N budget, an accurate estimate of litter N content is required. To accurately estimate litter N accumulation, the litter from all 5 chambers was combined into 1 large quantity, thoroughly mixed using a total mix ratio wagon used in dairy cattle feeding, weighed, and sampled for N and moisture content. After this homogenization, equal amounts of 1,410 kg were placed back into each chamber and leveled to obtain an approximate depth of 10 cm. At the end of the trial, the litter from each chamber was totally removed, individually homogenized, weighed, and sampled for N and moisture content to estimate the N content of the litter after the 42-d grow-out period.
N Budget Data and Sample Collection
Estimating the N budget for broilers requires estimating the major N inputs and outputs of each chamber. This requires documenting the N entering in the chicks, the feed, and the makeup air, N leaving in the fully grown broilers, the TAN emissions, plus the N accumulation in the litter. The N budget is as follows:
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The total amount of N contained in the litter at the time of bird placement was estimated from the N content of the homogenized litter placed into each chamber minus the TAN emitted between the time of litter and chick placement. The litter samples collected at the beginning and the end of the trial were analyzed for moisture, pH, and N content as described below. In addition, litter samples were also collected twice a week during the 42-d grow-out and were analyzed for pH and moisture content.
The feed N input for each chamber was determined from the weighed quantities of all feed entering each chamber and the N content of the feed as determined by direct chemical analysis. The N content of the feed was determined from feed samples collected on d 0, 20, 28, and 36 when feed types were changed. On d 42, feed was withdrawn approximately 5 h before removing the birds for processing, with all unconsumed feed weighed.
On d 0, six chicks from each chamber were randomly selected, weighed, euthanized by CO2 asphyxiation, and frozen for later N analysis. The initial chamber broiler N content was determined by bulk-weighing the 500 chicks within each chamber and multiplying this weight by the average N content.
On d 42, before collecting the birds for processing, 10 representative males and 10 females per chamber were individually wing-banded, humanely killed using CO2 asphyxiation, weighed, and frozen for N analysis.
The N removed in broiler mortalities during the 42 d was determined by weighing the mortalities from each chamber and multiplying by the average carcass total N concentration of the chicks and the fully grown birds.
Sample Preparation and Chemical Analysis
The frozen carcasses of the chicks and final broilers were thawed, defeathered, weighed, ground, and analyzed for N and moisture content. The 6 chicks/chamber taken at d 0 were pooled, ground, and 4 subsamples (about 200 g) were autoclaved for 3 h and then homogenized for 30 s in a food homogenizer. The samples were then freeze-dried using a VirTis freeze-dryer [18]. The N content of the carcasses, feed, and litter was determined by Dumas dry-combustion method using a Leco FP-528 Nitrogen/Protein Determinator [19], with determination made in accordance with official method 990.03 of AOAC [20]. The N contained in the feathers was estimated by multiplying the mass of feathers obtained from defeathering by 82%, the protein percentage in feather meal as determined by Ewing [21], and then multiplying by 16%, which is the commonly accepted N concentration in protein.
The moisture content of litter from each chamber was determined in triplicate by drying for 24 h at 105°C in a convection oven. The pH of the litter samples was determined in duplicate samples immediately after collection, by adding 40 mL of distilled water to 10 g of fresh litter, stirring, and measuring pH with an electronic Basic pH meter [22].
The ammonium-N concentration trapped in the acid scrubber solutions was determined by the colorimetric Bertholet reaction using a model 8000 Quick Chem Automated Ion Analyzer, according to standard method number 10-107-06-2-J [23].
Sampling Exhaust Air for TAN and Chamber Air for NH3
The TAN emission rate was calculated as the product of TAN concentration in the exhaust air (mass/vol) and the chamber ventilation rate and was expressed on a daily basis of grams of TAN per bird.
The exhaust fans in each chamber were mounted on the opposite wall of the air intake vent, with make-up air entering from a shared central hallway. The exhaust fan had a sheet metal exhaust duct that contained a cross-section proportional-flow grid sampler spanning the entire inside dimensions of the duct (Figure 1
). The grid sampler contained 5 rows of small diameter polyvinyl chloride pipe each containing 5 inlet holes. The holes were drilled in 1 of 9 sizes varying between 1.6 mm (1/16 in.) to 4.8 mm (3/16 in.) using increments of 0.4 mm (1/64 in.). The hole size was based on the flow-velocity pattern within the duct, which was previously measured with a small thermal anemometer (Alnor CompuFlow model 8575 [24]). The grid sampler was connected to a vacuum system (Figure 1
), which drew air into the grid sampler and then into a large 4-L container of a dilute acid (10 mM H3PO4). A second 4-L scrubber was connected in series behind the first scrubber to ensure quantitative trapping of all TAN (Figure 1
).
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The TAN concentrations of the make-up air entering the chambers were determined by continuous sampling of the hallway air with a small acid-scrubbing system described by Meisinger et al. [28] that used 150 mL of 10 mM H3PO4 in gas scrubbing bottles, a calibrated flow meter, and vacuum pump.
The N species trapped in the acid scrubbers are NH3-N gas, NH4-N associated with airborne solid particulates (such as dust), or liquid droplets. These species are trapped in 10 mM phosphoric acid (pH 2.5) and converted to dilute ammonium phosphate by simple acid neutralization. The NH4-N content is then determined by Bertholet reaction (see description above) with the final result representing the TAN in the sample.
Further evaluation of the acid scrubbers involved assessing the likely impact of dust on scrubber TAN (see below). This was accomplished by collecting dust from the exhaust ducts and analyzing it for total N and adsorbed NH4-N as described above.
Measurement of TAN emissions began immediately after the distribution of well-mixed litter back into each chamber before bird placement, with monitoring continuing for 3 d. The acid scrubbers were then changed, the birds placed into each chamber, and monitoring continued over the entire 42-d grow-out. After the birds were removed at the end of grow-out, the scrubbers were changed, and TAN emissions were monitored for another 7 d before removing the litter from each chamber for postflock mixing, weighing, and total N analysis. Thus, TAN emissions were measured for the litter alone for 3 d preflock, for the entire 42-d grow-out period, and for the litter alone during a 1-wk postflock period, for a total of 52 d.
Statistical Analysis
Data from 5 identical replicate chambers were summarized using descriptive statistics and analyzed using the GLM procedure of STAT-ISTIX [29]. Data means and SEM are presented using the mean value followed by a ±value. A 2-segment linear regression model was applied using the nonlinear regression procedure of GraphPad Prism 4.0 for Windows [30] to determine the influence of bird age on TAN emissions.
| RESULTS AND DISCUSSION |
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The variations in the N budget components across chambers illustrate some of the strengths and difficulties of constructing N budgets for broilers. The variations in documenting feed N and chick N were small, as shown by their low CV. The variations in estimating the final broiler N and TAN emissions were modest, being 5 and 7% of the means, respectively. Upon first inspection, the variation in bird mortalities appears to be large, but the high CV results from a low mean from this small N output. The most variable component was the N accumulation in the litter, which amounted to 17% of the mean. The 17% CV should be viewed as a minimum estimate, because considerable effort was made to thoroughly mix and analyze the litter before the flock was placed and to measure postflock litter N in each chamber by total removal, mixing, and multiple analyses. Thus, any N budget for broilers would benefit from careful and thorough analysis of the litter. The variability in the difference component was over 100% of the mean, because the final N budget difference was small (i.e., the N budget balanced). The statistical analysis of the average difference component across chambers and the test of the hypothesis that the mean difference equals zero produced a nonsignificant t-value of 1.74 (P =0.16). Thus, the N inputs were statistically accounted for in the measured N outputs, with other potential inputs or losses (e.g., denitrification, dust, etc.) being statistically nonsignificant and of minor importance.
The N budget in Table 2
compares favorably with other budgets reported in the literature. Patterson et al. [3] used an N budget approach on broilers by documenting feed N, broiler carcass N, and N accumulation in the litter at several commercial broiler facilities and found that the broiler carcasses accounted for 51% of the feed N, whereas 31% was in the litter with the remaining 18% attributed to NH3-N emissions. In another study, Coufal et al. [32] estimated the N mass balance for 18 flocks grown at 1 location over 3 yr; the dietary N was distributed as follows: 57% in broiler carcass, 22% in litter, and 21% as NH3-N loss, which was measured indirectly (by difference). In this study, there was a higher N recovery in the broilers (67% compared with 51 or 57%), lower N losses to TAN emissions (13% compared with 18 or 21%), but similar accumulations in the litter (26% compared with 31 or 22%). The higher recoveries by the broilers and corresponding lower TAN losses are likely due to improved efficiencies over time due to genetic selection in commercial broilers and better formulation of diets such as phase feeding and better balancing of amino acids.
Estimated NH3 Emissions During Grow-Out
Ammonia emission estimates from broilers vary widely, as shown by the range in losses cited above, because many factors affect NH3 volatilization in a given study. For example, loss estimates can be affected by the following: the method of measurement, protein content of the diet, strain of bird, temperature and ventilation regimen in the facility, season of the year, and litter management practices that affect pH and moisture.
The average estimated NH3 concentrations within the entire chamber over the 42-d grow-out are summarized in Figure 2
, along with the within-chamber contributing factors of litter pH, ventilation rate, chamber temperature, and litter moisture content. Figure 2a
shows 2 distinct trends over time: a low concentration period over the first 3 wk and a higher concentration period from 3 to 6 wk. The estimated NH3 concentrations declined from about 26 ppm at the start of the study to about 16 ppm on d 18 and then followed an increasing trend for the remainder of the study. The elevated concentrations in the first week probably resulted from NH3 emissions from the litter that were associated with handling and mixing the litter before the study began. During the first 14 d, litter moisture levels were relatively low (13 to 16%, Figure 2d
) due to moisture loss during mixing and the low respiratory and fecal moisture losses from the young chicks, which is consistent with data published by Elliot and Collins [33]. The estimated NH3 levels declined between d 0 and 20, despite a stable pH of about 7.7 (Figure 2c
) and a steady increase in litter moisture (Figure 2d
). Apparently, the NH3 emissions generated from the young flock were counterbalanced by a larger decline in NH3 losses from the litter.
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The estimated NH3 concentrations in this study are consistent with other reports. For example, Wathes et al. [35] monitored NH3 concentrations in perchery, cages, and broiler houses and reported NH3 concentrations ranging from 12 to 24 ppm, with maximum hourly values exceeding 40 ppm. Paul et al. [36] determined NH3 concentrations in 4 independent broiler chambers, each with a capacity of 200 birds, and found that NH3 concentrations increased from less than 1 ppm in the first week to 40 ppm when the birds approached 6 wk of age.
Estimated NH3 Emissions After Grow-Out
Because it was impossible to do total litter collections from the chambers immediately after bird movement, it was necessary to measure the NH3 emissions from the time of bird movement until chamber clean-out. The acid scrubbers and chamber ventilation system were operated for 1 wk after the flock was removed. Chamber ventilation rates during this time were 40% of the rate on d 42, averaging 3.1 exchanges/h (compare with Figure 2b
). The litter was not disturbed after the flocks were removed, so litter conditions were the same as those at the end of the flock, namely, a pH of 8.3 with 25% moisture.
Total Ammoniacal N Emission Rates
The TAN emission rates (Figure 3c
) show the expected dependence on the within-chamber estimated NH3 concentrations and chamber ventilation rates (Figure 3d
), with the daily emissions ranging from 0.13 to 0.78 g of TAN/bird and an average daily emission rate of 0.37 ±0.01 g of TAN/bird over the 42-d period. Daily TAN emissions were steady (about 0.18 g of TAN per bird) during the early growth period (0 to 21 d) followed by a slow increase from 21 to 42 d of age (Figure 3c
). The majority of TAN, specifically 77%, was emitted during the last half of the grow-out from 21 to 42 d. The total TAN emission over the 42 d averaged 15.3 ±0.5 g of TAN/bird or 15.3 kg of TAN/1,000 birds as shown in Figure 3a
. The cumulative TAN emission curve (Figure 3a
) also bears a strong resemblance to the cumulative feed N input data for the chambers over the 42-d grow-out (Figure 3b
). Of course, this resemblance is due to the fact that feed N input is highly correlated with excreted N, because a certain proportion of the dietary N (about one-third in this study) was excreted and available to be lost as NH3. Results of the nonlinear breakpoint analysis used to regress TAN emissions on bird age revealed an r2 of 0.91, indicating that 91% of the variation in emissions was explained by bird age. For similar experiments [36, 37], a strong correlation between emission rate and bird age (r2 =0.8 and 0.92, respectively) was also observed.
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Other recent work monitoring commercial production facilities has been reported by Casey et al. [40], who found daily NH3-N emissions ranging from 0.10 to 0.98 g of NH3-N/bird during cold weather when the bird age ranged from 11 to 56 d old. Data from experiments conducted in 4 European countries [13], using direct monitoring of building exhaust, reported average emission rates of 0.21, 0.27, 0.44, or 0.48 g of NH3-N/bird per day for broilers raised on fresh litter from Germany, the Netherlands, England, and Denmark, respectively. Measurements of NH3 emissions from a commercial chicken houses on the Delmarva Peninsula have been reported by Siefert et al. [41] and Roadman et al [42]. Siefert et al [41] monitored the NH3 plume emanating from 2 commercial broiler houses during 2 summer flocks with 7 deployments of passive samplers using exposure durations of 6 to 12 h each. The NH3 plume measurements were then back-calculated to whole-house NH3 emissions based on a Gaussian plume dispersion model. Their study estimated daily NH3 emissions of 0.27 to 2.17 g of NH3-N/bird with a weighted mean value of 0.74 g of NH3-N/bird per day, after adjusting for the nonlinear increase in NH3 during the grow-out cycle. The weighted mean produced a total NH3-N emission of 31 g of NH3-N/bird over the 6-wk grow-out, which is about 50% higher than the common value of 15 to 20 g of NH3-N/bird over 6 wk [37, 38, 40, 42]. Other monitoring data on Delmarva by Roadman et al [42] measured NH3 concentrations in the house and in the exhaust air, using short deployments of passive samplers. The NH3 concentrations and house ventilation rates were then used to estimate total NH3-N emissions over a flock, which produced a final estimate of 19± 3 g of NH3-N/bird. Thus, the total 42-d TAN emission of 15.3 ±0.5 g of TAN/bird in this study is in agreement with other estimates in the literature and is consistent with the N budget constructed for each chamber.
Total Ammoniacal N Emissions over a Complete Broiler Cycle
The above TAN emissions apply to the 42-d broiler grow-out period; however, a commercial grower will also lose NH3 from the litter between flocks. The estimated NH3 concentrations during the week after flock removal averaged 23 mg of NH3-N/m3, and the exhaust TAN coupled with the ventilation rate produced an average daily TAN emission of 0.16 kg of NH3-N from each chamber, which is equivalent to a daily rate of 0.32 g of TAN/bird based on the fact that each chamber had housed about 500 birds. Over the 7-d postflock period, the TAN emissions amounted to the equivalent of an additional 2.2 g of TAN/bird. Thus, if a producer averages a 1-wk interval between flocks, the TAN emission for the complete broiler cycle would be 17.5 ±0.5 g of TAN/bird. It should be noted that this value is probably a high estimate of the TAN emissions over an entire flock cycle, because under commercial conditions, the caked litter would be removed from the house within days of flock movement.
Results of this research indicate that although broiler N recovery was high, a considerable amount of the feed N is still excreted and deposited in the litter or is emitted as NH3 gas. The commercial broiler industry currently uses litter acidifiers to reduce NH3 emissions, but new technologies may also help to improve environmental quality as well as improve human and bird health.
| CONCLUSIONS AND APPLICATIONS |
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| ACKNOWLEDGMENTS |
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| REFERENCES AND NOTES |
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